Design & Manufacture Technology
We strive to find the best solution that meets your requirement
Self-development and Manufacture Capabilities
Moretec Group provides solutions that make their products work better and more reliably. We are capable of designing, manufacturing and testing its own products without outsourcing. Therefore, we can ensure fast delivery and maintain competitive price. With more than 20 years of in making ferrofluid feedthrough, we are well prepared to face any incoming challenges.
Analysis Technique
We use 4 progressive analysis technologies to estimate the outcome of our designs, aiming at getting the best solution to your requirements.
Calculating technology of feedthrough’s service life
Moretec has world leading technology to calculate the life span of bearing and ferrofluid. After the calculation we can show our customers where in their design can be improved, further extending product life.
Thermal Analysis
We analyze how the viscosity of magnetic fluid / ferrofluid influences seal’s temperature under operational condition, then adjust the result with experiments to find the most suitable feedthrough design.
Magnetic Field Analysis
We collect data through magnetic field analysis, then pick the most suitable ferrofluid and magnet based on the result.
Fluid Analysis
We perform theoretical calculation of centrifugal force and the ferrofluid’s fluxion, then adjust the result with experiments to find the matching magnetic field.
Processing techniques
We use forgings to improve work efficiency and reduce human cost. In addition, Moretec has its own heat treatment installations. By performing heat treatment to workpieces in advance, we are able to reduce stress during process to improve machining precision.
Equipments
We use Japan made equipment to produce the best ferrofluid feedthroughs.
CNC
Machining Center
Milling Machine
Vacuum Parts Cleaner
Precision Vacuum Grease Injector
Ferrofluid
Moretec has over 15 types of ferrofluid which can apply on wide range of environment. To ensure effective sealing, ultra-high precision ferrofluid injectors are used – as precise as 1/1000ml, to make sure every product carries the exact volume of ferrofluid needed.
Quality Control
We provide highest quality of magnetic fluid feedthrough / Ferrofluidic seal
Parts Inspection
For each part, inspection is required after each procedure. Unqualified parts are sent back for re-sharpening or disposal depending on its condition. Only by examining products frequently can guarantee our product quality.
During the inspection,we also inspect sctraches and rags to further improve product quality.
Product Inspection
We provide the highest quality magnetic fluid feedthrough / Ferrofluidic seal by conducting double inspection with not only a He leak test but also a pressurized leak test. Moreover, we conduct all the inspections with even higher precision by utilizing a pressure inspecting device developed by our company.
Data Management
All products are monitored through serial number management, which enables us to track each manufacturing session and create a database of who did what, when they did it, and how it was done to ensure the quality
Supply Chain
Cooperation between headquarter and divisions helps stabilize supply chain.
We established various bases overseas to cooperate with Japan’s headquarter and set up an optimal production-to-delivery system. With progressive technology and supply chain, we get to promote our customer service to the next level.
Customization
With the competitive price, over 3000 types feedthrough have been designed.
They could function as reactive gas seal, coaxial feedthrough, rotary gas union etc.
